DMS is a scalable, configurable MES (Manufacturing Execution System) solution that transforms data collected both from Presezzi machines and from any other connected industrial equipment into a unified, real-time system for the full-operation management of smart factory plants, offering high adaptability and seamless integration with third-party software such as ERP, WMS, APS, other MES, etc.
Full web-Based, accessible anywhere in the plant, from any web device.
The DMS is structured into dedicated modules, each covering a specific area of the plant, ensuring a user-friendly experience and simplifying management even in complex production environments.
 Warehouse |
 Extrusion |
 Quench |
 Profile Handling |
 Heat Treatment |
|---|---|---|---|---|
|
Die Billet Log Basket Crane Case |
Press ZPE Oven Die-Oven Downtime |
Puller Hood |
Stretcher Saw Stacker |
Ageing oven |
📦 Store, Track, Automate
Need full control over your log warehouse?
The Log Storage module streamlines the management, placement, and traceability of logs through an intuitive interface and real-time data integration. lt automates warehouse operations, reduces errors, and ensures accuracy and availability across production workflows.
| Guided Log Entry: manual or barcode-based input of key data (alloy. casting, diameter. length. destination). | |
| Real-Time Layout Visualization: live warehouse map with color-coded logs, free/occupied/lock areas, and crane movements. | |
| Inventory Overview: summary View with charts per alloy and detailed log-by-log breakdown; easy export to PCF and XLS. | |
| Alloy Customization: configure each alloy with name, description, and color for clear identification and operator accuracy. | |
| Configurable Storage Rules: define storage and pickup preferences per alloy or globally, with Auto Storage Mode based on work orders. | |
| Automation & Traceability: automatic log extraction, cold saw integration, and full billet tracking from storage to extrusion. |
🧺 Manage, Visualize, Control
Need complete oversight of your basket storage and inventory?
The Basket Module provides operators with comprehensive tools to manage, monitor, and control basket storage with precision. By combining detailed inventory data with an interactive real-time layout, it ensures efficient tracking, fast access, and optimized warehouse operations.
| Inventory Management: detailed table of all baskets currently stored, including exact locations and contents,enabling accurate tracking and streamlined operations. | |
| Storage Layout Visualization: real-time top-down map of the storage area, showing all basket positions for easy monitoring. | |
| Interactive Features: search for specific baskets, pan across the layout, and zoom in or out to suit viewing preferences. | |
| Intuitive Monitoring: interactive visualization simplifies navigation, enhances spatial awareness, and improves overall operational efficiency. |
⏱️ Monitor, Categorize, Optimize
Need ull control over roduction interru tions and ine iciencies?
The Downtime Module provides operators with real-time visibility, structured classification, and tools for historical and root cause analysis, helping reduce inefficiencies and improve operational performance.
| Automatic Detection: downtimes are recorded with start/stop time, duration, affected machine, and shift. | |
| Reason Assignment: classify events using a structured hierarchy and optional free-text comments. | |
| Mandatory Classification: enforces reason assignment during the user's shift via a pop-up. | |
| Maintenance Requests: create unplanned intervention requests with automatic notifications for fast response, | |
| Downtime Analysis: searchable tables, inspection workflow, and real-time audit tracking. | |
| Graphical Insights: built-in charts and exportable tables for reporting, audits, and trend analysis. |
⚡ Track, Analyze, Trace
Need full control over billet heat treatment in the ZPE oven?
The ZPE Module provides operators with clear tools to monitor cycles, analyze production trends, and ensure full traceability. With centralized data and exportable reports, it supports both daily operations and long-term process consistency.
| Cycle Monitoring: overview of all ZPE oven cycles with parameters, temperature data, and operator notes; exportable to PDF/ Excel. | |
| Production Trends: daily chart of billets processed.highlighting throughput, anomalies, and performance patterns. | |
| Traceability & Reporting: centralized archive of cycle data for audits, documentation, and quality checks. | |
| Recipe Management: version control of treatment recipes to maintain consistency and compliance. | |
| Operational Insight: visual tracking of billet processing for immediate awareness and faster decisions. |
🔥 Monitor, Analyze, Optimize
Need full visibility over your billet heat treatment process?
The Gas Oven Module provides operators with powerful tools to monitor, analyze, and optimize gas oven operations. By combining real-time monitoring with historical data and production trends, it ensures traceability, efficiency, and better decision-making in heat treatment workflows.
| Cycle Monitoring: overview of all cycles with parameters,temperature data, and operator inputs exportable to PDF/Excel for reporting and traceability. | |
| Production Trends: daily chart of billets processed, highlighting fluctuations, throughput, and irregularities. | |
| Oven Layout Visualization: real-time top-down view of oven status (active, idle, standby) and billet positions. | |
| Traceability & Reporting: centralized data archive supports audits, quality tracking, and easy data sharing. | |
| Recipe Management: control and versioning of heat treatment recipes to ensure consistency. |
❄️ Configure, Control, Cool
Do you need full flexibility in managing your cooling system parameters?
The Hood Module gives operators a simple and reliable way to store, edit, and apply cooling recipes at any stage of the extrusion process. With unlimited storage capacity and instant access to all recipe values, it ensures consistency, adaptability, and complete control over cooling performance.
| Unlimited Recipe Storage: keep as many cooling system recipes as needed without restrictions. | |
| Smart Recipe Management: quickly search, filter by name, edit, or clone existing recipes to speed up setup. | |
| Full Recipe Control: upload and download all parameters at any time during extrusion for maximum flexibility and accuracy. |
🛠️ Stretch, Monitor, Trace
Do you need real-time control and full traceability of stretching operations?
The Stretcher Module gives operators a clear and intuitive interface to manage active jobs, monitor upcoming orders, and keep a complete history of completed and skipped operations. By combining live execution with detailed reporting, it ensures efficient workflows, reduced downtime, and reliable data for quality assurance.
| Live Operation Management: real-time View of the active order with key details (Batch ID, Die, Alloy) and direct control through Start, Stop, or Skip actions. | |
| Order Queue: upcoming jobs are listed in sequence. enabling seamless transitions between operations and minimizing idle time. | |
| Completed & Skipped Orders: dedicated traceability table maintaining the full history of stretching activities for performance monitoring and audits | |
| Filtering & Export: flexible date filters (Yesterday, Last Week,Last Month, or custom ranges) and one-click export to PDF or Excel for reporting and analysis. |
🪚 Cut, Track, Optimize
Want full control over cutting and stacking operations?
The Finish Saw Module allows operators to manage, monitor, and trace all cutting and stacking activities with ease. By combining real-time job execution, detailed performance insights, and material tracking, it ensures efficient workflows, minimizes waste, and provides complete visibility over production.
| Cutting Job Management: View all cutting jobs in a selected timeframe, including Batch ID, Target Quantity, Progress, and Status; start or stop jobs directly from the interface. | |
| Detailed Job Insights: access additional parameters and batch-specific data for a deeper understanding of job performance. | |
| Stacker Visualization & Tracking: real-time visual representation of finished profiles by job and basket, with recipe parameters and output monitoring. | |
| Output & Scrap Monitoring: track completed pieces and scrap quantities for effective waste management and production optimization. | |
| Filtering & Export: flexible date filters (Yesterday, Last Week, Last Month, or custom ranges) and easy export of cutting and stacker data to PDF or Excel for reporting and analysis. |
🔥 Control, Monitor, Optimize
Need to ensure consistent material quality through post-production heat treatment?
The Ageing Oven Module allows operators to manage, track, and optimize ageing cycles for extruded profiles. By combining precise recipe management with real-time monitoring and historical data review, it ensures that all materials meet required standards and quality expectations.
| Heating Cycle Management: view all completed heating cycles in a detailed table, filterable by date range for easy historical review. | |
| Temperature Profile Visualization: each cycle includes an interactive temperature graph, providing a clear visual overview of temperature changes throughout the ageing process. | |
| Recipe Management: maintain a structured list of ageing oven recipes; create new recipes or modify existing ones to fine-tune parameters and optimize material treatment. | |
| Export Options: export heating cycle and recipe data to PDF or Excel for analysis, reporting, and documentation purposes. |
Smart Data Core
The Smart Data Core centralizes real-time data from machines, sensors, and third-party equipment, providing production insights and enabling fast, data-driven decisions with advanced process control.
Production Manager
Oversees the entire production lifecycle with real-time job tracking. Monitors machine performance, ensures full traceability, and aligns execution with planned orders: your control tower for on-time, in-spec delivery.
Material Flow Control
Manages the full raw material lifecycle with real-time inventory visibility. Ensures accurate tracking, reduces waste, prevents shortages, and supports just-in-time production.
Quality & Compliance
Ensures every production step meets quality standards and regulations. Enables real-time inspections, flags non-conformities, and supports corrective actions and audits.
Planning & Scheduling
Optimizes resources and machine workloads with real-time data. Enables responsive production plans, reduces downtime, and boosts overall factory efficiency.